Barry-Wehmiller Network

Passport Machines

PassPort 1

PassPort Machine for Collating and Sewing

The PassPort 1 machine binds passport or saving books by collating and sewing together different components. The machine is equipped with sewing machines for chain and/or interlock stitching.

All styles of passports and e-passports can be manufactured by combining PassPort 1 with our PassPort 2, 3 and 4

Image gallery

Passport Machine: PassPort 1 Passport Machine: PassPort 1 Details Passport Machine: PassPort 1 camera light Passport Machine: PassPort 1 Endproduct
PassPort 1 Chain stitching PassPort 1 Interlock stitching
Cycles/min Max. 36 Layers (double up) Max. 20 / Optional 36 Layers (double up)
Size range max. 3 mm ; 210 - 355 mm; 146 - 224 mm  PassPort 1a 160 - 224 mmmax. 3 mm; 260 - 330 mm PassPort 1b

Passport 1 basic equipment

  • Variable number of feeders
  • Alignment of layers
  • Reinforcing tape application
  • Feeder for security film or polycarbonate cards with or without chip
  • Trimming
  • Sewing station for chain stitch and/or interlock stitching
  • Delivery

Features
  • Suitable for (electronic) Machine Readable Travel Document (eMRTD) according to ISO and ICAO standards
  • High productivity and reliable production in terms of quality and output
  • Sophisticated technology for easy operation and maintenance
  • Rigid design for increased life expectancy (>30 years)
  • Modular layout in order to accomodate various types of passports and future upgrades

Add-on options

  • Chip verification with automatic reject of defect polycarbonate cards with chip
  • Registration of chip-UIDs used and other tracking features
  • Inline connection to PassPort 2

Download Brochure

PassPort 1
PassPort Machine for Collating and Sewing
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System Solutions: More Than a Machine

    • PassPort-2R-web
    • Passport Machine: PassPort2 Endproducts
    • PUR gluing nozzle

    PassPort 2R

    The PassPort 2R machine laminates covers/e-covers/chip-inlays onto sewn layers and/or covers on inlays to produce e-covers.

    • Passport Machine: PassPort 3
    • Passport Machine: PassPort3 Folding Unit
    • Passport Machine: PassPort3 Details
    • Passport Machine: PassPort3 Punching

    PassPort 3

    The layers which have been sewn and laminated in PassPort 1 and 2 are separated into single ups, folded and cut to size in a die cutting station using the PassPort 3 machine.

    • Passport Machine: PassPort 4
    • Passport Machine: PassPort 4 Endproduct
    • Passport Machine: PassPort 4 Endproduct
    • Passport Machine: PassPort 4 Reversing Wheel & Punching

    PassPort 4

    After the books have been sewn, laminated and cut to size using the Passport 1, 2 and 3, the PassPort 4 numbers the books with a gothic number and/or a laser perforation.

News & professional articles
  • BW Papersystems Offers Solution for Standard and Custom Applications

    An interview with David Ng, Area Sales Manager BW Papersystems, on the establishment of BW Papersystems, our strengths and the importance of the Asian market for our group.
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  • Passport production with optical identification

    Identity cards have to be produced with the same care and degree of forgery proofing as banknotes. The machines used are required to comply with stringent requirements in Terms of precision. A manufacturer of such machinery is Kugler-Womako from Nürtingen, Germany.
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  • Bonding solutions in e-Passports

    In this article, Erwin Herzog describes how adhesives contribute to secure biometric and non-biometric passports during the production and personalisation stage and in daily use, and also why for future passports new adhesives are currently under development.
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  • Passports are always in great demand

    Looking ahead – The future of print and paper. Interview with Christoph Golombek, Managing Director of Kugler-Womako GmbH.
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  • New developments in passport manufacture

    For the Australian company Note Printing Australia (NPA), Kugler-Womako GmbH has developed a new variant of its passport machine PassPort 2, the PassPort2 PUR, which uses a polyurethane hot-melt adhesive instead of the traditional glues, and a completely new PassPort chip insertion machine.
    More
  • Good for the customer and the environment

    Equipment for the production of passport and other securities documents comes from the world's leading supplier Kugler-Womako, as well as the innovative and environment-friendly binding machine EcoBinder. In the European Business Journal, Managing Director Christoph Golombek shares insights.
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